今天,我們就線切割在加工過程中,出現異響的問題來探討一下:
線切割加工過程中,出現異響一般有五種情況:
1、換向瞬間產生異響:一yi般ban是shi聯lian軸zhou節jie或huo鍵jian產chan生sheng了le鬆song動dong,這zhe時shi需xu查zha看kan哪na一yi個ge鍵jian產chan生sheng了le鬆song動dong,查zha到dao後hou進jin行xing更geng換huan就jiu可ke以yi了le。對dui於yu聯lian軸zhou節jie要yao查zha看kan其qi連lian接jie部bu分fen是shi否fou有you磨mo損sun,如ru果guo有you磨mo損sun現xian象xiang,也ye要yao及ji時shi更geng換huan,要yao保bao證zheng其qi緩huan衝chong功gong能neng確que實shi有you效xiao。
2、卷絲筒內有異物聲響,yibandoushiyinweiyouxiaodejinshusuipianhuomusitoujinrulejuansitong,ruguojuansitongneidedongpinghengtiaozhengluodingmeiyoutuoluo,zhiyaochixuyunzhuan,namexiaodedejinshusuipianhuomusitouyibanhuizidongxiaoshi,suoyibuyongweihu。
3、機床的齒帶或齒輪產生異響,這時需檢查齒帶或齒輪是否已已經磨損,線切割機床品牌如果已經磨損了,必須進行齒帶和齒輪的更換。
4、如ru果guo線xian切qie割ge的de絲si杆gan產chan生sheng了le異yi響xiang,這zhe是shi一yi個ge大da問wen題ti,因yin為wei絲si杆gan是shi注zhu意yi部bu件jian,更geng換huan成cheng本ben很hen高gao,所suo以yi要yao仔zai細xi查zha看kan原yuan因yin,一yi般ban是shi絲si杆gan內nei有you雜za物wu所suo致zhi。隻zhi要yao清qing除chu雜za物wu就jiu可ke以yi了le。
5、還有一個就是機床上電機的風扇會產生異響,這時隻要更換風扇就可以了。
當我們在線切割機床加工過程中有客戶問,使用水基工作液進行線切割加工時,工件表麵有鏽的顏色,擦掉會發黑,這是什麼原因?
第(di)一(yi),這(zhe)種(zhong)現(xian)象(xiang)與(yu)機(ji)床(chuang)工(gong)作(zuo)液(ye)關(guan)聯(lian)性(xing)不(bu)大(da),因(yin)為(wei)傳(chuan)統(tong)油(you)性(xing)乳(ru)化(hua)油(you)也(ye)有(you)此(ci)類(lei)現(xian)象(xiang),與(yu)水(shui)基(ji)工(gong)作(zuo)液(ye)所(suo)不(bu)同(tong)的(de)是(shi)加(jia)工(gong)後(hou)的(de)工(gong)件(jian)表(biao)麵(mian)殘(can)留(liu)物(wu)顏(yan)色(se)不(bu)同(tong),一(yi)個(ge)是(shi)黑(hei)黑(hei)的(de),黏(nian)黏(nian)的(de),使(shi)用(yong)水(shui)基(ji)工(gong)作(zuo)液(ye)的(de)工(gong)件(jian)表(biao)麵(mian)是(shi)黃(huang)黃(huang)的(de),像(xiang)生(sheng)鏽(xiu)一(yi)樣(yang)的(de)顏(yan)色(se)殘(can)留(liu)物(wu),這(zhe)時(shi)隻(zhi)要(yao)用(yong)寶(bao)瑪(ma)清(qing)洗(xi)劑(ji)輕(qing)輕(qing)一(yi)擦(ca)就(jiu)可(ke)以(yi)擦(ca)幹(gan)淨(jing),這(zhe)兩(liang)種(zhong)不(bu)同(tong)顏(yan)色(se)的(de)殘(can)留(liu)物(wu)主(zhu)要(yao)是(shi)由(you)於(yu)乳(ru)化(hua)油(you)和(he)水(shui)基(ji)工(gong)作(zuo)液(ye)所(suo)含(han)原(yuan)料(liao)不(bu)同(tong)導(dao)致(zhi)的(de)。
第二,線切割機床品牌dangyongqingxijicaganjinghou,gongjianbiaomianhaiyoufaheidexianxiang,zhejiuyucaozuorenyuancaozuoyouguan,zhuyaoshixianqiegejichuangjiagongshigaopincanshudexuanzegenjichuangdejingeisudubupipeiyouguan,jichuangjingeisudushikuaishiman,zaigongjianbiaomiantingliushijianguochang,wenduguogao,huijianggongjianshaojiao,zheshicaozuorenyuanyidingyaotiaojiezuijiadegaopincanshuyujichuangjingeisuducanshuxiangyizhi,tongshizhuyitiaojiechongshuidedaxiao,yibianrangfangdianronghuaxialaidewuzhuowuzuikuaisuduchongxidiaobingqieshigongjianbiaomianzuikuaisudulengquebuzhiyugongjianbiaomianshaoshang,zhezhongxianxiangjiukeyixiaoshi